Fabrication & Engineering
Custom metal fabrication and engineering solutions for marine applications
Advanced Fabrication Capabilities
Our fabrication and engineering team specializes in custom metal fabrication and engineering solutions for marine applications. We combine traditional craftsmanship with advanced technology to deliver precision components for any vessel type, from small parts to large structural elements.
- Comprehensive metal fabrication capabilities for steel, aluminum, and specialty alloys
- Advanced CNC cutting and machining equipment for precision manufacturing
- Certified welding for all marine applications and materials
- Custom design and engineering services for specialized components
- Quality control and testing throughout the fabrication process
- Compliance with all major classification society requirements
- Rapid response capabilities for emergency repairs and replacements
Our Fabrication Services
Custom Metal Fabrication
Design and fabrication of custom metal components, structures, and systems for marine applications, tailored to specific vessel requirements.
- Hull and structural components
- Deck equipment and fittings
- Machinery foundations and supports
- Custom tanks and pressure vessels
- Specialized marine equipment
Welding & Structural Engineering
Specialized welding services for all marine metals, including aluminum, steel, and exotic alloys, with full structural engineering capabilities.
- ABS, Lloyd's, and DNV certified welding procedures
- Structural analysis and design
- Weld inspection and testing
- Specialized welding for high-stress applications
- On-site welding capabilities
Pipe Fitting and Production
Manufacturing and installation of complex piping systems for all vessel applications, including fuel, water, hydraulic, and specialized systems.
- Custom pipe fabrication in various materials
- Complex piping system design
- Pressure testing and certification
- Specialty fittings and connections
- Insulation and heat tracing systems
Precision Machining
CNC machining services for high-precision components, ensuring exact specifications for critical parts used in marine applications.
- CNC milling and turning
- Multi-axis machining for complex geometries
- Large capacity machining capabilities
- Precision tolerance machining
- Reverse engineering of obsolete parts
Sheet Metal Fabrication
Comprehensive sheet metal fabrication services for marine applications, including cutting, forming, and finishing of various metals.
- Precision cutting and forming
- Custom ventilation and ducting
- Interior and exterior panels
- Equipment enclosures and cabinets
- Decorative and functional components
Mechanical System Integration
Design, fabrication, and installation of integrated mechanical systems, ensuring proper function and compatibility with existing vessel systems.
- Propulsion system components
- Hydraulic system integration
- Cooling and HVAC systems
- Cargo handling equipment
- Specialized mechanical systems
Our Equipment
CNC Plasma Cutting System
High-definition plasma cutting system for precise cutting of various metals up to 50mm thick with minimal heat-affected zone.
Specifications:
- Cutting area: 12m x 3m
- Thickness capacity: up to 50mm
- Positioning accuracy: ±0.1mm
- Cutting speed: up to 12m/min
- Materials: carbon steel, stainless steel, aluminum
CNC Water Jet Cutting System
Ultra-high pressure water jet cutting system for precision cutting of various materials without thermal effects, ideal for specialized alloys.
Specifications:
- Cutting area: 6m x 3m
- Pressure: 90,000 PSI
- Positioning accuracy: ±0.05mm
- Materials: all metals, composites, ceramics
- Thickness capacity: up to 200mm depending on material
CNC Machining Center
5-axis CNC machining center for complex component manufacturing with high precision and repeatability.
Specifications:
- Work envelope: 2m x 1m x 1m
- 5-axis simultaneous machining
- Spindle speed: up to 15,000 RPM
- Positioning accuracy: ±0.01mm
- Tool capacity: 60 tools
Welding Systems
Advanced automated welding systems for consistent, high-quality welds in various materials and joint configurations.
Specifications:
- Processes: MIG, TIG, SAW, FCAW
- Materials: carbon steel, stainless steel, aluminum, exotic alloys
- Weld monitoring and documentation
- Robotic and fixed automation options
- Capacity for components up to 10 tons
Quality Assurance
Our commitment to quality is embedded in every aspect of our fabrication process. From material selection to final inspection, we maintain rigorous quality control procedures to ensure that all components meet or exceed industry standards and client specifications.
- Material Certification: All materials used in our fabrication processes are certified and traceable to their source, with documentation maintained throughout the production process.
- Welding Certification: Our welders are certified to international standards including ABS, Lloyd's Register, and DNV GL, with regular skill assessments and procedure qualifications.
- Dimensional Inspection: Comprehensive dimensional inspection using advanced metrology equipment ensures that all components meet specified tolerances and fit requirements.
- Non-Destructive Testing: Various NDT methods including ultrasonic, magnetic particle, and dye penetrant testing are employed to verify the integrity of critical components and welds.
- Documentation & Traceability: Complete documentation of all fabrication processes, materials, and testing results provides full traceability and verification of quality standards.
Materials We Work With
Marine-Grade Steel
High-quality steel grades specifically designed for marine applications, offering excellent corrosion resistance and structural integrity.
Marine-Grade Aluminum
Lightweight, corrosion-resistant aluminum alloys designed for marine environments, offering excellent strength-to-weight ratio.
Stainless Steel
Corrosion-resistant stainless steel grades suitable for marine applications where exposure to saltwater is a concern.
Copper-Nickel Alloys
Specialized alloys offering excellent corrosion resistance in seawater and biofouling resistance for critical marine applications.
Titanium
Lightweight, extremely corrosion-resistant metal for specialized marine applications where weight and durability are critical.
Composite Materials
Advanced composite materials offering high strength, light weight, and corrosion resistance for specialized marine applications.
Custom Fabrication Projects
Our engineering team is ready to discuss your custom fabrication needs. From concept to completion, we provide comprehensive solutions for even the most complex marine applications.